Get Safe, Clean And Renewable Source Of Energy With Biomass Briquettes

Uncontrollable increase in pollution has compelled people all across the globe to look for alternate and renewable energy sources. There are number of renewable energy sources available like bio energy, wind energy, solar energy and sea energy, but the source that has gained the most popularity is biomass briquetting. The common feature of all these sources is their contribution in pollution prevention. Bio energy gets the highest marks due to its capability to control pollution in multiple ways. Starting from the manufacturing, till final use and dumping, it is completely safe for the environment and the users. These are basically used as the fuel source in industry boilers.

Though increase in number of industries has helped in economical growth, these have caused hazardous threats for the environment. From emitting harmful gases to improper dumping of waste, these just create problems for the surroundings and society. Biomass briquetting plant suppliers help the industrialists use the waste effectively and protect the society they work in. In an agriculture based country like India, there is huge availability of agriculture waste like unused crop, weeds and other materials. All these materials are processed in briquetting machines under extreme pressure to create eco-friendly briquettes.

Be it rural area, industrial area or urban area of any developing country, briquettes are equally important and helpful. This proves to be more helpful in rural areas where electricity or LPG gas is not available and people are forced to use coal and other harmful fuel sources, which emit hazardous gases. These are cost effective also. Many people are still dependent on wood for energy source, but this is gradually harming our environment. We are already facing multiple problems due to tree cutting, in this situation briquettes prove to a boon. Dung cakes, which is a common energy source in villages and black coal emit harmful gases and create air pollution, which is perfectly controlled by briquetting press machines.

Fuel works as the most important material for many industries like brick making, metal etc. Increasing price of petrol, coal and diesel has created alarming situation and has compelled the buyers to look for alternative sources. Briquettes are working as this alternate source. There are different machines like Super 65 Machine, which the industries can also install at their plants to produce briquettes and get a cheaper energy source.

Jay Khodiyar is a reputed manufacturer and supplier of a wide range of briquetting press machines. Based in Rajkot, Gujarat, the company uses advanced technology to offer excellent quality machines to valued customers. It also educates the customers with informative blogs and suggestions.

Why Biomass Briquetting Press Is Required To Make Bio Fuel

Before moving on to the necessity of biomass briquetting press, I would like to clear what it exactly is. Briquetting is a technique to recycle agriculture waste and produce bio fuel. In this process the wood waste and other waste is compressed under high temperature in the briquetting machine and logs are made.

Why this has become a necessity?

The major contributing factor that has made this technique so popular is its eco-friendly quality. Briquettes press machines don't use any kind of chemical to bond the briquettes as it is done by the thermo-plastic flow of the biomass. When compared with other fossil fuels, these prove to be more energy efficient and economical.

The final product you get from the briquetting process is an environ-friendly bio fuel. This clean and green fuel is considered to be the best energy source in furnaces, boilers and open fires. If you compare the density of briquettes with black coal, you will find it much higher, which helps the briquettes to burn for longer than other fuels.

Based on the type of waste and industries to be used in, these machines are available in different sizes and models. Supreme 75 model is one of the most demanded categories of this machine. This model is best in the industrial market as you don't need continuous supervision and can easily handle the machine solely.

Looking at the huge potential of this market, many companies that used to deal in fossil fuels have now shifted to biomass briquetting. This not just helps them save money on traditional fuels, but also helps them save environment. By using this fuel source you can have a control on the emission of carbon in the atmosphere and can get pure air to breathe. This quality of the briquettes makes them safe option for indoor heating and cooking also.

Manufacturers of briquetting press machines are coming up with advanced machines with unmatched features. These efficient machines work with maximum accuracy and offer excellent fuel source converted from industrial, agriculture and forestry waste. These can be easily used in different industries including textile, rubber, food processing, spinning mills and brick yards.

In a situation where major concern of everyone is to protect the environment from further deterioration, briquetting comes as a miracle. This is a perfect technique to create healthy and pollution free ambiance and give our coming generation a healthy place to live life. This is a nice product you must use for energy production and save our natural resources.

Contact Jay Khodiyar today to get a biomass briquetting press machine. It is a cost-effective, eco-friendly and easy way to ensure green future.

Jatropha: Possibilities And Obstacles

Many experts sense that Jatropha as the possibility to India energy problem. Jatropha has the capability to free India from prevailing fuel crises. India is constantly looking for alternative sources of energy like the briquetting plants and others for its energy needs. Many feel that Jatropha has all the ingredients to be bio fuel for the fuel starved country. This plant has the huge capacity to make India as energy independence in the future.  There will be a sharp rise in the demand of the fuel in the coming future. The rate at which the burning of fuel is taking place is alarming. Rise in the number of automobiles and two wheelers in the last once decade also contributed a lot in the consumption.

Now let’s see how the Jatropha plant has advantage over other feedstock.

• The Jatropha is most suited for Indian tropical climate. The plant requires less water in comparison to other plants. It can easily be grown on wetlands. This is the great advantage as it does not require land which is reserve for the production of grains.

• The plant seeds yields more oil than any other plants like sugarcane, wheat et

• Jatropha plantation solves the problem of food security. Jatropha is non edible compare to material like sugarcane and wheat. Diversion of food grains to produce bio fuels can have adverse effects on the food security.

We have seen the benefits of the jatropha plants and how crucial role it plays to produce bio fuels

The plant has huge potential to meet the fuel requirements. It has all the positive attributes. But the decision makers lack the important information about the jatropha. Jatropha is a wild plant and experts should have all the important questions before cultivating it for bio fuel requirements. How much water is needed for its irrigation and does the plant require more water during its growth. There is a question regarding its yield as the plant has never been grown domestically. So there is a proper need to study the cultivation of plant for its proper utilization and to increase its growing potential.

Many experts are uncertain to invest in the Jatropha plant due to their lack of information. They are in doubt for commercial use of the plant for the bio fuel production. So, it becomes important to domesticate cultivation of plant before going any future. Lack of information could result in heavy economic loss due the huge amount of investment. Therefore a proper investigation is required before taking any further step.

Expert can find different types of seeds for cultivation of the plant. It requires a great amount of research before growing it as a regular crop. The Plant has got a huge potential. Beside that the plant can be used for increase water storage and to stop soil erosion.

Procedure for Biomass Pelletization

Biomass pellets are considered as an important type of biomass fuel that is manufactured mainly from agricultural biomass, wood waste, forestry residues, and commercial wastes. These biomass pellets are of great advantage as they are easy to transport and store. In addition, they make best use of wood waste and waste coming from forest and agriculture industry. It also facilitates easy and cost effective handling.

Dense cubic and cylindrical shaped both the pallets have flow ability characteristic as that of cereal grains. This high density of pallets makes them suitable for transporting over long distances. Extremely dense pellets can be created with low moisture content that enhance their capability to be burned with very high combustion efficiency.

Biomass pelletization is the standard way of producing solid and high density pellet from biomass. It is also one of the efficient methods of biomass waste management. To be used in different industries, these pellets are manufactured in several types and supplied as a fuel for electric power plants, homes and other such applications. That is why pellet making equipments are available in variety of sizes and scales.

Selection of small or bug pellet making equipments also depends upon the scale of industry. In general, pellets are of cylindrical shape and are about 6-25 mm in diameter and 3-50 mm in length. Production of pellets consists of a series of steps including collection of raw material (wood shaving, saw dust, agricultural residue, and wood wastes) and its pre-treatment, pelletization, and post treatment. The first step is the preparation of feedstock includes choosing a feedstock suitable for this process, its filtration, storage, and protection.

Filtration is done to remove impurities like metal and stone. Main attention is paid on the storage of this feedstock so to prevent it from the impurities. For this, a blending process is used. If the moisture content in biomass exceeds 50-60% then the equipment named rotary drum dryer is used. In addition, flash dryers, superheated steam dryers, belt dryers, and spouted bed dryers can also be used.

Drying increases the efficiency of biomass and makes it smokeless at the time of combustion. The process of drying takes around 70% of the total energy used in the entire process of pelletization which is used for converting waste into fuel sources. But, the feedstock should never be over dried, as low content of moisture helps in effective binding of biomass.

Before feeding biomass to the pellet mills, it should be reduce to particle size of 3mm as wrong size can affect the quality of pellets and causes high consumption of energy. In the next step of pelletization biomass is compressed against heated metal plate using a roller. This metal plate is commonly known as die and consists of holes of fixed diameter through which biomass is passed under pressure.

Due to rise in pressure, frictional force increases and leads to high temperature which causes lignin & resins present in the biomass to soften to act as a binding agent between the biomass fibers. In this way biomass particles fuse to form pellets.

Jay Khodiyar Machine Tools is manufacturing biofuel machine and briquetting machinery for biomass waste management. These machines help to convert waste into fuel so to protect the environment.

How to be Wise with Waste?

Air, land, and water pollution are the major issues we are facing today. Main reason behind all these environmental issues is waste material coming out from different souces. Waste is generally categorized into three types. These types are as follows:

Commercial Waste- it includes pellets and sawdust, wood, woodchips; construction, demolition and other debris; wooden pallets; other wood waste including discarded furniture, crates and boxes; cardboard; paper; discarded fruits and vegetables; and other types of plastic including bottles, pallets containers.

Agricultural Waste- It includes crop waste like sugar cane bagasse and oil palm waste; coconut, pistachio, nutmeg, almond, peanut, walnut shells, coffee bean; olive and peach pits; corn stover (stalks, cobs); nuisance plant materials such as bark beetle-infected trees; invader and thorn bush; rapidly growing renewable fuel crops including jatropha, poplars, willows and switchgrass etc.

It also includes forest residuals including tree and vine trimmings and clippings; bark and brush; and most other types of agricultural and animal waste materials including many types of manure (from poultry, cattle, dairy cows, and horses) and from municipal waste facilities.

Municipal and Utility Waste- It incorporates highway department and utility tree, tree waste and brush from municipal landfills, and tower trimming and gardening activities for use as fuel in hospitals, schools, universities, colleges, town halls and other municipal buildings.

You might have seen heaps of garbage around the streets and roads. This garbage comes from houses as well as different industries. In industries, activities like manufacturing of different products, constructions results into considerable amount of waste which is either burnt openly or dumped into rivers and seas.

In first case, when the waste is burnt openly, it results into the emission of greenhouses gases which causes global warming and depletion of ozone layer.  In second case, when the waste is dumped into seas or rivers, it harms the environment in two ways. The one is when it kept on the land for a long time, chemicals involved in the waste gets absorbed by the land and causes ground water pollution. When it is dumped into rivers it not only pollutes sea water but also harms aquatic life.

So, there should be some ways for managing the waste material. With the advent of briquetting machinery, it has become easy to deal with all kinds of waste. Briquetting machines are the machines that take organic waste as input and provide briquettes as output which are used to produce energy and fuel. These briquettes have been proved as a great alternative to non-renewable resources which are gradually decreasing and are one of the prime reasons of increasing environmental pollution.

You might be shocked but it is true that by properly managing the garbage you can also generate electricity. In addition, other fuels may also generate with the help of waste management. Biomass generation is the best example of it. Rice husks, saw dust, paper, wood chips etc. are also major waste material. They can also be treated in a beneficial way. Waste material like paper can be easily recycled at waste recycling plant. So, treat the waste material properly to save environment and Mother Nature.

The Development of Briquetting Press Machines in India

India has enormous energy needs and it is increasingly difficult to meet these requirements through traditional means of power generation.  Therefore India is developing domestic energy sources to satisfy the growing demands.

With growing industrialization there is a growing inability in India to generate clean and affordable energy. Presently, the centralized model of power generation, distribution and generation is becoming too expensive to maintain. This restricts the flexibility to meet the growing demands of energy. Therefore the government needs to encourage a decentralized business model in order to take abundantly available renewable sources  like wind, solar, biomass, geothermal, hydrogen energy, fuel cells and geothermal. Though India is blessed with all these natural resources yet it spends millions to but non-renewable sources of energy like coal, oil and natural gas.

The Future of Biomass Energy in India

To secure the energy future in India, it urgently needs to implement and design innovative policies which will promote increased use of renewable source of energy. Investment in this technology can create new jobs and help in economic stimulus. The transition to 100 percent renewable energy is not only affordable and but possible. India has developed number of energy business models but none has been efficient enough to adopt the renewable energy expansion plans.

A policy like briquetting of biomass can help to save fuel and reduce carbon footprint on Earth. This project is related to bio-energy and under this project biomass briquettes are produced which is also known as white coal in the industry. Basically it is the replica of coal and is more efficient than other kinds of fuel. It is produced from agro-waste and the combustion does not produce any kind of pollution.

The briquetting press machine is designed to manufacture forestry waste, industrial waste and agro waste which is processed to produce biomass briquettes. The machine is engineered and designed upon the properties of the raw material which is readily available in rural India so the best sites are near to save on transportation cost. Given the huge availability of agro waste in India there are various installations that produce this green energy.

Briquetting Press Machines

These advanced and innovative briquetting press machines are the best replacement for fossil fuels like coal and petroleum products. The unique feature is that they can convert them into briquettes without any binding or chemicals. The machine ties-up the raw material by heat or high pressure. This does not require any external heating hence this technology is known binderless technology.

With the coming up of the Super 65 Machine, the model is supported  by a powder making unit which converts the raw material into powder form before it is processed into biomass. It is best suitable to achieve minimum capital expenditure. Today the briquetting technology has become a dependable source of energy, is cheaper and does not require huge capital investment.

Jaykhodiyar.in has initiated the briquetting project in India which converts biomass into renewable source of energy and is a substitute to conventional source of fuel.

How to Tackle Energy Crisis in India through Briquetting?

The energy policy in India has been drafted by the growing energy deficit of the country. Therefore it is focused towards developing alternative sources of energy particularly from biomass wastes.

India is the second largest populated nation in the world and a report was submitted to the Prime Minister of the country. According to which 75 million households have no access to electricity. Added to this, the per capita consumption in rural household is only 8 units compared to 24 units in rural households. The target was to provide energy to all by 2012 which was later deferred to 2017.

Energy Use in India

It is important to meet the energy demands of the country while focusing on the reductions of the emissions. This can be achieved by planning a power generation on the fuel mix while improving the controlling emissions and efficiency through clean sources of energy and technology.

About 70% of energy generation capacity in India comes from fossil fuel and biomass energy which accounts for total 40% of India’s total energy demand. This is followed by crude oil and natural gas which are 34% together. Due to rapid economic expansion in India, it is one of the fastest growing nations and is expected to be second largest consumer of energy.

During the last few years there has been a high demand for renewable source of energy. This is possible through briquetting of biomass which is done by converting the loose biomass residues like sawdust, straw, rice husk into high density solid blocks that can be used as fuel.

Briquetting of Biomass Wastes and the Machine Used

The biomass briquettes can replace fossil fuels and other conventional sources of energy like wood, coal and lignite. They are much cleaner and greener to handle as well as reduce the carbon footprint. The high pressure briquetting machine in India can produce over 200 tonnes of briquettes per day. The best resource for high pressure briquettes are sawdust and other woody wastes because they contain high quantity of lignin. In some cases dry agricultural residues can be used if they are converted into coarse powder.

An important point to remember is that grain straw and dried grasses do not makes good briquettes but work well when they are mixed with woody wastes to produce lignin. Even bagasse, shells, pine needles and rice husks are reasonably good but the rice husks are abrasive to their silica content and can reduce the life of the machine. Presently the Jumbo 90 briquetting machine is a high advanced machine which has been fabricated with the help of an innovative technology and finest manufacturing technique. It is exceptionally low-priced and technically superior to other briquetting machines.

Today the use of biomass briquettes has been increasing as the industries realize the benefits of keeping their surrounding green. Briquettes have less calorific value than coal when they are used in firing industrial boilers. The biomass briquetting plant is the outcome of green technology and the machines used less energy as compared to other fuels without polluting the environment.